The Mayku FormBox provides you end-to-end product improvement in your desktop. To show this, Mayku requested one in every of their inner design staff members to prototype and create a working synthesizer from scratch.

On this weblog, we present you ways Mayku prototyped and manufactured product casings in-house. Doing this generated important financial savings of each money and time in comparison with outsourcing to realize the identical outcome.

Designing Product Casings with 3D Printing and Vacuum Forming

CAD and 3D printing are each nice for tightly controlling the size and specs of a design, however each are severely restricted with regards to prototyping. CAD severely limits your means to correctly assess the look and dimensions of a design, while 3D printing creates an illustrative, however static model.

To be able to experiment and iterate with ease, you want two issues:

• The flexibility to quickly transfer between iterations
• An inexpensive and easy technique for creating variations of your design

The important thing to Mayku for his or her synthesizer mission was discovering the fitting end for his or her product casing. To be able to check and examine a variety of colours, a set of 3D printed templates had been created. 3D printing the templates meant that the size had been precise, and the usage of a heat-resistant materials meant that they might be used repeatedly.

Discovering the Excellent End

As soon as the templates had been printed, a FormBox was used to create kinds in 1.0 mm thick PETG. Crucially, these kinds took seconds to create, which means that the design staff may quickly assemble a pool of circumstances to experiment with.

After deciding in opposition to a clear casing, the kinds had been spray-painted with sturdy enamel paint. With the ability to immediately examine a variety of finishes side-by-side allowed the design staff to correctly examine finishes and the ultimate presentation.

Minimizing Processing with the Mayku FormBox

As soon as the design and prototyping phases had been accomplished, quickly creating a brief run of product casings grew to become the clear purpose. Outsourcing this to a producer requires a willingness to halt your course of to accommodate their lead occasions, and pacifying your accountant to accommodate their minimal order portions.

Producing product casings in-house freed them from having to barter these complications. Even higher, the PETG kinds made processing a easy and environment friendly course of.

First, trim traces on the template clearly present the place the minimize the shape with a scalpel. As soon as minimize, holes for the elements (primarily buttons) had been drilled out. Subsequent, the uncooked edges had been sanded to make sure a clean end and shut match.

For the buttons of the synth, a mildew was created utilizing 3D printed templates and the shapes had been forged in coloured silicone. This enables for numerous components of the identical design to be manufactured on the FormBox.

Lastly, the processed elements had been sprayed within the beforehand chosen coloration, which means the product casings had been able to assemble.

For extra info on 3D printers or the Mayku FormBox, please go to our store or be happy to e-mail us at information@3duniverse.org.