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Additive manufacturing continues to develop–and thrive as an business acknowledged for groundbreaking expertise and modern merchandise. Anticipated to develop at a compound annual progress price of 20.8% from 2022 to 2030, shipments of 3D printed merchandise are projected to succeed in 21.5 million items by the top of that point interval.
Whereas prototyping has led the market, accounting for over half of 3D printing world income in 2021, analysis reveals that the “practical components section is anticipated to increase at a big CAGR of 21.4% from 2022 to 2030.” Additive manufacturing with steel supplies is anticipated to proceed trending, and projected to increase extra extensively than some other section.
Whether or not you might be creating signature items or designing high-performance components, the important thing to success is aligning the right additive manufacturing supplies together with your design and utility. Shapeways makes this straightforward with 3D printability evaluation, accessible as quickly as you add a 3D mannequin. Getting ready forward of time and turning into educated on supplies and expertise, nevertheless, could make the design and manufacturing course of simpler.
Following is details about well-liked additive manufacturing supplies from Shapeways, together with details about corresponding expertise, accessible colours, and finishes.
Steel Additive Manufacturing Supplies
Steel 3D printing continues to be one of many hottest tendencies, permitting for very robust components which can be additionally light-weight. Steel supplies are in excessive demand for additive manufacturing functions like automotive, aerospace, and drone expertise. At Shapeways, the jewellery sector continues to flourish by way of Wax Casting with treasured metals too, accompanied by 3D printed molds.
A big share of steel powders might be recycled, lending sustainability to additive manufacturing for steel in addition to the business total. For supplies like Stainless Metal 316L, 3D printed with Binder Jetting, steel components make up solely seven to 10 % of most builds, permitting for all of the remaining steel 3D printing powder to be sifted and reintroduced with virgin powder.
Shapeways provides quite a lot of steel additive manufacturing supplies, to incorporate:
- Aluminum – Advisable for additive manufacturing functions that require power, a light-weight nature, and excessive precision, Shapeways 3D prints Aluminum components with Selective Laser Melting. SLM 3D printing is thought for the flexibility to create extremely personalized, refined components with intricate particulars. Shapeways clients depend on Aluminum for stiffness, accuracy, and excessive thermal conductivity for making practical components and instruments.
- Gold, Platinum, Silver and different treasured metals – Shapeways provides quite a lot of merchandise in treasured metals by way of Misplaced Wax Casting. Molds are 3D printed for steel casting with prime quality supplies for functions like jewellery. Supplies like Copper are highlighted for different merchandise like marine equipment, mechanical gadgets like warmth exchanges, house decor, and prototypes.
- Stainless Metal 316L – A single steel alloy, Stainless Metal 316L consists of 100% Stainless Metal. Advisable for industrial merchandise like mechanical equipment or surgical tooling, this steel additive manufacturing materials is proof against corrosion in addition to excessive temperatures. Stainless Metal 316L is 3D printed with Binder Jetting expertise, identified for velocity, and accuracy and repeatability in steel components.
- Stainless Metal 17-4 PH – Additionally 3D printed with Binder Jetting, Stainless Metal 17-4 PH yields extremely sturdy components with wonderful decision and powerful materials properties. This steel additive manufacturing materials is advisable for mechanical functions, medical functions requiring gadgets like surgical tooling, exchangers, fasteners, and extra.
- Metal – This steel materials consists of 40% bronze and 60% metal, with shade ranges from silver grey to reddish bronze. Metal is a powerful materials, advisable for small and enormous shopper merchandise. This materials can also be 3D printed with Binder Jetting expertise.
Nylon Thermoplastics for Additive Manufacturing
Whereas 3D printing permits designers and engineers to discover numerous new avenues for creating and customizing components, additive manufacturing supplies like thermoplastics present the required power, flexibility, and flexibility. Nylon 12 [Versatile Plastic] serves as an exemplary materials for a variety of components. This materials provides excessive ductility, permitting for nice flexibility for thinner buildings, and obligatory rigidity for thicker components.
Out there finishes:
- Pure
- Processed
- Premium
- Easy
Colours: Versatile Plastic is of course white. Shapeways additionally provides Black, Pink, Crimson, Orange, Yellow, Inexperienced, Blue, and Purple.
Nylon 12 [Versatile Plastic] is 3D printed by way of Selective Laser Sintering (SLS), often known as probably the most highly effective additive manufacturing applied sciences. The typical construct measurement of an SLS 3D printer is round 300 x 300 x 300 mm, permitting for large-scale components. SLS 3D printing provides expanded design freedom too as help buildings will not be required. Typical functions for this materials and expertise embrace:
- Structure
- Aerospace and drones
- Jewellery
- Mechanical and interlocking components
- Medical fashions
- Robotics
Different well-liked 3D printing thermoplastics:
- MJF Plastic PA12 – 3D printed with Multi Jet Fusion expertise, MJF PA12 is a heat-resistant thermoplastic used for components requiring excessive dimensional accuracy and finely tuned mechanical properties. This additive manufacturing materials is accessible in grey and black, with a selection of pure or clean finishes.
- Nylon 11 [PA11(SLS)] – 3D printed by way of SLS, this materials is exclusive as a result of it’s derived from castor oil. Nylon 11 is eco-friendly and simply recycled. This materials is well-liked for 3D printing because of good impact- and chemical-resistance, excessive elasticity, and excessive elongation at break. Nylon 11 [PA11(SLS)] is accessible in normal white.
- Polypropylene (PP) – 3D printed with each SLS and MJF 3D printing, Polypropylene provides nice tensile power, biocompatibility, and resistance to each moisture and chemical compounds. This materials is accessible in an off-white end with SLS 3D printing, and a pure grey end with MJF expertise.
- Thermoplastic Elastomer (TPE) – Often known as Addigy® P3001, this materials can also be extraordinarily versatile, presenting wonderful mechanical properties like good ductility and excessive elongation at break. Well-liked with producers because of flexibility for interlocking and industrial components, Addigy P3001 is 3D printed with SLS 3D printing. This thermoplastic 3D printing materials is accessible in black or white with choices for pure or clean shiny finishes.
- Thermoplastic Polyurethane (TPU) – 3D printed with each SLS and MJF 3D printing, this materials consists of each thermoplastics and rubber, offering superior tensile power, elongation at break, wonderful load-bearing capability, and resistance. TPU is accessible in a regular end when 3D printed with SLS, and each grey and black with choices for pure or clean finishes with MJF expertise.
Full Shade Supplies
Shade has develop into crucial for a lot of 3D printing initiatives, from photorealistic architectural or medical fashions to vibrant tabletop gaming characters. Shade in 3D printing can also be useful for delineating components like sensors in electronics. Whereas it’s doable to dye Nylon 12 [Versatile Plastic] components in 9 totally different colours, Shapeways additionally provides the next for 3D printing with shade:
Excessive Definition Full Shade – That includes shade choices in ten million hues, this 3D printing materials is advisable for initiatives with necessities for precise shade matches. Previsualization of 3D printed fashions is simpler, together with the flexibility so as to add wealthy element, shading, and distinction. Excessive Definition Full Shade is 3D printed by way of Materials Jetting. This expertise depends on eight tiny piezoelectric printheads to position resin droplets on the construct plate. Every layer is cured by UV gentle till the construction is full, leading to distinctive, intricate components. Elements can be found in normal and matte finishes.
Nylon 12 in Full Shade with Multi Jet Fusion – Nylon 12 Full Shade (MJF) permits for improved aesthetics, in addition to larger power as a result of capability to soak up thermal vitality so deeply. This 3D printing materials offers excellence in mechanical properties, good dimensional stability, and resistance to grease, grease, and different chemical compounds. 3D printed with Multi Jet Fusion, Nylon 12 Full Shade components can be found in pure and clean finishes.
Resin-Primarily based Additive Manufacturing Supplies
Shapeways provides a collection of acrylates identified for accuracy and precision in smaller components, good floor end, and watertight properties. 3D printed with Stereolithography (SLA) for merchandise like advanced grasp patterns for molds, 3D printed fashions, and industrial components, Shapeways provides the next Accura® SLA Supplies:
- Accura 60 is a translucent, acrylate-based plastic fitted to difficult practical assemblies that require transparency. Out there in a semi-clear end, this additive manufacturing materials provides wonderful readability and excessive rigidity.
- Accura Xtreme™ is a grey acrylate providing good influence resistance, and is advisable for 3D printing advanced, practical components. This materials is accessible in a regular end solely,
- Accura Xtreme™ 200 is a white acrylate, set aside by ultra-tough mechanical properties, and identified for resisting breakage. This materials is accessible in a regular end solely.
About Shapeways
Get pleasure from the advantages of this superior expertise and a variety of supplies from Shapeways for 3D printing your creations with accuracy, advanced element, and no minimal or limits when it comes to mass customization or single half orders. Shapeways has labored with over 1 million clients in 160 nations to 3D print over 21 million components! Examine case research, discover out extra about Shapeways additive manufacturing options, and get immediate quotes right here.
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