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The most recent undertaking video from Carl Bugeja cleverly combines a number of strategies to create a electrically actuated flexure bearings utilizing supplies and processes obtainable from PCB distributors.
A flexure bearing is part with two inflexible constructions joined by a skinny space that acts as a hinge. For instance, consider a container with an hooked up plastic lid that snaps shut. Bugeja mixed that concept with versatile PCB actuators to supply an electrically-controlled bearing that deforms to generate movement.
Variations in designs and thicknesses (📷: Carl Bugeja, YouTube)
As with earlier initiatives, the video paperwork the preliminary design concept, a number of variations, and the necessity for iterations. Initially, Bugeja made 5 totally different flexure designs. A PCB fab manufactured the bearing body, flexure hinge, and adhesive. The one materials Bugeja had so as to add was the magnet.
A number of designs, just like the spring model, had been too fragile to be reliably assembled or used. Nevertheless, what Bugeja calls the “zig-zag design” carried out the very best of the 40 variations examined, which results in the query of what might such a tool do.
Zig-Zag design with a number of mm of motion (📷: Carl Bugeja, YouTube)
Bugeja explored 5 potential functions for the flexure bearing. Essentially the most sensible possibility is a sound technology gadget, which is unsurprising because the whole construction resembles a speaker.
Trying a 7-segment show (📷: Carl Bugeja, YouTube)
Essentially the most eye-catching try was a pop-up show that emulates a seven-segment show. Sadly, Bugeja encountered issues putting in the magnets, so the video doesn’t present a whole digit as practical. As a substitute, solely two parts had been loaded. Much more unlucky, the consequence was not a flipping mechanism.
Bugeja closes the video with concepts on the best way to use this design method for flaps and hints he could have another concepts within the works. You could take a look at the complete video as a result of the nonetheless photographs don’t give this flexure bearing justice.
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